Frequently Asked Questions - Industrial & Cable Group

Welcome to the Industrial & Cable Group FAQ page — your go-to resource for answers about Australia's leading motion control cable specialists.

Whether you're looking for custom-built push-pull cables, engine control cables, marine steering systems, ball joints, rod ends, or industrial hardware for construction, agriculture, earthmoving, transport, or marine applications, you'll find clear answers here.

We cover everything from how to select the right cable for your application, to our custom assembly process, shipping and delivery, warranty, and returns.

Industrial & Cable Group assembles products right here in Australia with fast turnaround, so if you can't find what you need below, call our team directly on +61 2 8911 1533.

About Industrial and Cable Group

 

What is Industrial and Cable Group?

Industrial and Cable Group (I&CG) is an Australian-owned and operated motion control cable specialist, based in Mount Kuring-gai, NSW. The company designs, assembles, and supplies custom-built mechanical control cables, cable accessories, hand controls and foot controls for a wide range of industries across Australia and New Zealand.  I&CG is a market leader known for its professionalism, extensive industry experience, and fast turnaround times.  As the sister company of Multiflex Australia, I&CG brings deep industry heritage and specialised expertise to every order.

Where is Industrial and Cable Group located?

I&CG is located at Unit 3, 4 Beaumont Road, Mount Kuring-gai, NSW 2080, Australia. The company supplies customers throughout Australia and New Zealand.  You can contact the team by phone on +61 2 8911 1533 or via the Contact Us form on the website.

What industries does Industrial and Cable Group service?

I&CG services a diverse range of industries including trucking and transport, mining and earthmoving, agriculture, concrete and construction, marine, motor racing, waste management, fixed plant operations, civil works, and other heavy industrial sectors. The common thread is any application where machinery needs to push, pull, or actuate — and where a reliable mechanical control cable is required.

Is Industrial and Cable Group Australian owned?

Yes. Industrial and Cable Group is 100% Australian owned and operated. All cables are assembled in Sydney, Australia, and the company services customers across Australia and New Zealand.

What is the connection between Industrial & Cable Group and Multiflex Australia?

Industrial & Cable Group is the sister company of Multiflex Australia, Australia's specialist supplier of motion control cable systems.  Both businesses share a long history within the mechanical control cable industry and have extensive experience supporting customers across industrial, automotive, marine, transport and equipment applications.

Drawing on decades of industry knowledge and a heritage connected to the Teleflex Morse and Morse Controls product ranges, Industrial & Cable Group provides customers with reliable replacement cables, accessories and technical support backed by genuine expertise.

Products and Technical Questions

 

What types of control cables does Industrial and Cable Group supply?

I&CG supplies a comprehensive range of mechanical control cables including: Push-Pull Control Cables (the most common type, transmitting force in both directions - generally known as Morse cables), Pull-Only Cables (single-direction cables where return motion is provided by a spring or gravity), Vernier / Micro Adjust Cables (for precise incremental positioning, commonly used for throttle and RPM control), Twist Lock Cables (lockable cables ideal for high-vibration environments), RVC Cables (Remote Valve Control cables for agricultural and plant equipment), PTO Cables (Power Take-Off cables for agricultural and industrial machinery), Shifter Cables (including aftermarket B&M shifter cable replacements), and Parachute Release Cables (specialist application cables). Custom cable assemblies are also available for specific requirements.

What is a push-pull control cable?

A push-pull control cable is a mechanical cable assembly that transmits force in both directions — pushing and pulling — allowing an operator to remotely actuate machinery controls. The cable inner moves within an outer housing, enabling the transfer of motion from a control lever or hand control to a remote point such as a throttle, gear selector, hydraulic valve, or mechanical actuator. Push-pull cables are the most widely used type of industrial control cable and are found across heavy machinery, agricultural equipment, marine applications, transport vehicles, and construction machinery.

How do I measure a push pull cable?

The most accurate way to measure a push pull cable is to determine the overall cable length from end fitting to end fitting and the amount of cable travel (also known as stroke).

When measuring an existing cable, record:

  • Overall cable length
  • Cable travel or stroke
  • End fitting type at each end
  • Thread sizes
  • Mounting hardware
  • Equipment make and model (if known)

If the original cable is damaged or missing, Industrial & Cable Group can often identify the correct replacement using part numbers, equipment details or photographs.

What is a Morse cable?

A Morse cable is a commonly used term for a push pull control cable originally manufactured by Morse Controls, a company that pioneered many of the cable control systems still used throughout industry today.

Morse cables have been widely used in:

  • Agriculture
  • Marine applications
  • Earthmoving equipment
  • Trucks and transport
  • Industrial machinery

Although many original Morse products have evolved through various manufacturers and brands over the years, replacement Morse cables remain readily available through specialist suppliers such as Industrial & Cable Group.

Are Teleflex cables still available?

Yes, many Teleflex cable assemblies and equivalent replacement cables remain available.

Teleflex control cables have been used extensively across marine, industrial and mobile equipment applications. While some original part numbers may no longer be manufactured, replacement solutions can often be supplied using:

  • Original part numbers
  • Existing cable measurements
  • Equipment specifications
  • Sample cables

Industrial & Cable Group specialises in Teleflex cable replacement solutions and can assist with identifying suitable alternatives where original components are obsolete.

What is the difference between 30 Series, 40 Series, and 60 Series control cables?

These designations refer to the cable series, which defines the cable’s physical dimensions, strength, and load capacity. The 30 Series is the most common and versatile general-purpose cable suitable for a wide range of light-to-medium duty industrial applications.  The 40 Series is a heavier-duty cable for applications requiring greater push-pull force and longer travel.  The 60 Series is a heavy-duty cable designed for the most demanding industrial, mining, and earthmoving applications.  

  • 30 Series = 3/16” Rod
  • 40 Series = 1/4” Rod
  • 60 Series = 5/16” Rod

I&CG manufactures direct replacements for Morse® and Teleflex® cables in all three series.  If you are unsure which series you need, contact the I&CG team with your application details.

What is cable travel or stroke?

Cable travel, sometimes referred to as stroke, is the distance the cable's inner core moves between its fully extended and fully retracted positions.

For example:

  • A cable with 75mm travel moves 75mm from one end of its operating range to the other.
  • A cable with 100mm travel moves 100mm.

Selecting the correct travel is critical to ensuring the controlled equipment operates properly and achieves its full range of movement.

Incorrect cable travel may result in incomplete operation, excessive loads or premature wear.

How much force can a push pull cable handle?

The amount of force a push pull cable can handle depends on the cable series, cable length, routing configuration and application requirements.

Factors affecting cable performance include:

  • Cable diameter
  • Core construction
  • Bend radius
  • Overall cable length
  • Push versus pull loads

Heavy-duty cable assemblies can transmit significant forces and are commonly used on earthmoving, mining, marine and industrial equipment.

For critical applications, the correct cable should always be selected based on the manufacturer's specifications and operating requirements

Can Industrial & Cable Group build custom cables to non-standard lengths or specifications?

Yes. Custom cable assembly is a core part of the IC&G business. Cables can be manufactured to specific lengths and end configurations, and all assemblies are built in Australia for fast turnaround. If you have a non-standard requirement, contact the team directly on +61 2 8911 1533 or via the website contact form with your specifications, measurements, and any reference photos. The team will advise on the correct build and lead time.

Can push pull cables be repaired?

In some situations, minor components such as end fittings may be replaced or repaired. However, damaged inner cores, worn conduits or heavily corroded assemblies are generally best replaced.

Replacement is often recommended when:

  • Cable operation becomes stiff
  • Excessive backlash develops
  • Corrosion is present
  • The cable has kinked or crushed sections
  • End fittings have failed

Installing a new cable assembly typically provides greater reliability and long-term performance than attempting extensive repairs

What is a Vernier cable and when should I use one?

A Vernier cable (also called a Micro Adjust cable) provides precise, incremental adjustment of the cable position, allowing operators to “set and forget” a specific control position. The control head features a threaded adjustment mechanism that allows fine-tuning without moving the cable itself. Vernier cables are commonly used for throttle control, engine RPM adjustment, and anywhere that precise, stable positioning is required. They are particularly popular on stationary engines, generators, and agricultural machinery.

What is a Twist Lock cable?

A Twist Lock cable is a type of push-pull control cable where the control head can be locked into a specific position by twisting. This locking mechanism prevents the cable from moving due to vibration or unintended contact. Twist Lock cables are ideal for high-vibration environments such as heavy machinery, earthmoving equipment, and marine applications where maintaining a precise setting under continuous vibration is critical.

What is a pull-only cable?

A pull-only cable is designed to transmit force in one direction only — by pulling. The return motion is handled by an external mechanism such as a spring, gravity, or another mechanical component, rather than the cable itself. Pull-only cables are commonly used in brake systems, release mechanisms, engine stop controls and shut-off systems where the return force is reliably provided by the application design.

What is an RVC cable?

An RVC cable — Remote Valve Control cable — is a specialised control cable used to remotely actuate hydraulic or mechanical valves in agricultural, construction, and industrial equipment. RVC cables allow operators to control valve positions from a cab or operator station without requiring direct physical access to the valve. They are widely used in tractors, harvesters, sprayers, loaders, and other machinery where multiple valve functions need to be controlled remotely.

What is the difference between a push/pull cable and a Vernier cable?

A push/pull (Morse-type) cable transmits force in both directions — push and pull — making it the standard choice for engine throttle, choke, gearshift, and PTO applications where the cable must actively move in both directions with a return spring or counterforce. A Vernier cable uses a friction-lock mechanism that allows the inner wire to be set to a precise position and held there without a return spring. This makes it ideal for manual choke controls, air/fuel mixture levers, and other settings that need to remain fixed at a selected point until deliberately adjusted. Choosing the right type depends on whether your application requires active two-way movement or a lockable set position.

Can a push pull cable replace a hydraulic system?

In some applications, yes.

Push pull control cables can often replace hydraulic or pneumatic controls where the required operating force falls within the cable's design capabilities.

Advantages of replacing hydraulic systems with mechanical control cables may include:

  • Reduced installation costs
  • Lower maintenance requirements
  • Elimination of hydraulic leaks
  • Simplified servicing
  • Improved reliability in harsh environments

However, hydraulic systems may still be required for high-force or complex control functions. The suitability of a push pull cable depends on the specific application.

What are the accessories available with cables?

I&CG supplies a full range of cable end accessories and hardware to complete any cable installation: Ball Joints (stainless steel and plated steel), Rod Ends (steel housing with nylon race, chrome moly, and stainless steel options), Clevises (imperial and metric, in plated steel), Cable Clamps, Wire Stops, Cable Pivot Ends, Fasteners, and Hand and Foot Controls. All accessories are available with volume discounts and are designed to be compatible with the I&CG cable range.

Are your cables available in stainless steel?

Yes. All I&CG cables are manufactured with stainless steel core wire and stainless steel end fittings as standard. Stainless steel construction is used exclusively to ensure maximum corrosion resistance, longevity, and reliability — particularly important in marine, agricultural, and outdoor industrial applications where exposure to moisture, salt, and chemicals is common.

Do you supply hand controls and foot controls?

Yes. I&CG stocks a range of hand controls designed for hydraulic, cable, and mechanical control systems, as well as foot pedal controls for industrial applications.  Hand controls are suitable for use across industrial, mobile, and mechanical applications and are available in a range of configurations.

Why are all IC&G cables made from stainless steel?

Stainless steel is used exclusively across the IC&G cable range because it offers superior corrosion resistance compared to plated or mild steel alternatives.  This is particularly critical in marine and coastal environments where cables are exposed to salt air and moisture, as well as in mining, agriculture, and construction where cables encounter mud, chemicals, or extreme temperature cycles.  Beyond corrosion resistance, stainless steel delivers greater tensile strength and a longer service life, which reduces replacement frequency and total cost of ownership. IC&G's position is straightforward: one material specification means consistently high quality with no guesswork for the customer.

Which industries and applications does Industrial & Cable Group service?

IC&G services a wide range of industries across Australia and New Zealand, including trucking and transport, mining and earthmoving, concrete and construction, marine and jet boating, agriculture, motor racing, and the broader motor vehicle sector. Their complete product range — cables, ball joints, rod ends, clevises, cable clamps, wire stops, pivots, fasteners, hand controls, foot controls, and marine steering components — is designed to cover any application where something pushes, pulls, or actuates. If the machinery moves and requires mechanical control, IC&G is likely to have a solution.

Does Industrial & Cable Group supply marine and jet boat steering systems?

Yes. IC&G carries a limited marine range including jet boat steering cables, complete jet boat steering systems, marine steering wheels, and PWC (personal watercraft) cables. These products are engineered for the demands of marine environments — saltwater corrosion, high-cycle operation, and the need for reliable response under load. The jet boat steering range is well suited to New Zealand and Australian river and recreational boating applications.  Marine steering wheels are available to suit standard helm sizes and mounting configurations.

What is a jet boat steering cable?

A jet boat steering cable is a mechanical control cable that connects the steering helm to the jet nozzle, allowing the steering wheel to control the direction of the boat. It is a key component of a mechanical steering system and is designed to provide smooth, reliable steering performance.

How do I know if my steering cable needs replacing?

Signs that your steering cable may need replacing include stiff steering, increased steering effort, rough or jerky movement, visible corrosion, damaged cable jackets or difficulty returning the steering wheel to centre.

How do I identify the steering cable fitted to my boat?

Most steering cables have a part number printed on the outer jacket. If the label has worn away, the cable length can usually be determined by measuring the existing cable or referring to the boat or steering system manufacturer's documentation.

How do I measure my jet boat steering cable?

The easiest method is to read the part number on the existing cable. If this isn't possible, remove the cable and measure it according to the steering manufacturer's guidelines. Always replace the cable with the same specified length.

Are jet boat steering cables measured in feet or metres?

Most mechanical marine steering cables are manufactured and identified in feet. Industrial & Cable Group stocks SC-05 steering cables in lengths from 7ft to 14ft.

Can I install a longer steering cable?

It is not recommended. A cable that is too long can create unnecessary bends, increase friction and reduce steering performance.

Can I install a shorter steering cable?

No. A cable that is too short may not reach the steering components correctly or may place excessive strain on the cable during operation.

Are all steering cables the same?

No. Steering cables differ in length, connection style, steering travel and compatibility with different steering systems. Always confirm the correct replacement before purchasing.

Can you help identify my existing jet boat steering cable?

Absolutely. If you can provide photographs, measurements or the existing part number, we'll help identify the correct replacement.

What industries use push pull control cables?

Push pull control cables are used throughout numerous industries where reliable remote mechanical control is required.

Common industries include:

  • Agriculture
  • Earthmoving
  • Mining
  • Construction
  • Transport and trucking
  • Marine
  • Motorsport
  • Waste management
  • Concrete agitators
  • Emergency services
  • Industrial manufacturing

Applications range from throttle and transmission controls through to hydraulic valve actuation, PTO engagement systems, engine shut-offs and specialised equipment controls.

Their reliability, flexibility and simplicity continue to make push pull control cables a preferred solution across many demanding Australian industries.

Ordering, Custom Cables, and Specifications

 

Are your cables made to order or do you hold stock?

All I&CG cables are custom made to order. I&CG does not hold stock of pre-made cables. Instead, every cable is assembled to your exact specifications and needs— including the correct series, travel distance, end fittings, and length.  This ensures each cable is precisely right for your application.  Most cables are completed within one business day of order and dispatched promptly.  The Build-A-Cable tool on the I&CG website allows you to specify your requirements and place an order online.

What is the shipping policy and how quickly will orders be dispatched?

Free shipping applies to all orders over $150 Australia-wide. Orders are turned around promptly — IC&G operates on the principle that idle machinery does not turn a profit, so fast fulfilment is a priority. Because all cables are assembled in Australia from the Mount Kuring-gai, NSW base, lead times for standard items are typically turned around in one business day and are much shorter lead times than imported alternatives a.  For custom cable builds or high-volume orders, contact the team for a specific lead time estimate before placing your order.

How do I measure a control cable for replacement?

The team at I&CG are always available to help with advice but as a guide when measuring a control cable for replacement, there are several key measurements to take: (1) Overall cable length — measure the conduit (outer housing) from end to end. (2) Inner wire length — measure the exposed inner wire protruding from each end of the conduit. (3) Travel — the distance the inner wire moves from its fully retracted to fully extended position. (4) End fitting types — identify the fittings at each end of the cable (ball joint, clevis, threaded end, etc.) and their thread sizes. (5) Thread size and hand (left or right) — for threaded fittings. If you have the original cable, measure it before discarding it. If the cable is broken, measure the conduit and check any remaining end hardware. Contact I&CG if you need assistance identifying the correct specifications.

Can I order a cable in custom lengths?

Yes. I&CG cables are available in custom lengths, both metric and imperial. Because all cables are assembled to order, there is no restriction on length. Simply specify your required conduit length and inner wire protrusion when ordering. Use the Build-A-Cable tool on the website, or contact the team directly if your requirements are complex.

Do you manufacture replacement cables for Morse® or Teleflex® controls?

Yes. Industrial & Cable Group manufactures 30 Series, 40 Series and 60 Series push-pull control cables that are commonly used as replacements for Morse® and Teleflex® control cables in industrial, transport, marine and equipment applications.  Drawing on extensive experience with these well-known cable systems, our replacement cables are designed to deliver dependable performance and straightforward installation. Whether you are replacing a worn cable or sourcing an alternative to an obsolete part number, our team can help identify the right solution.

Use our Build-A-Cable tool to configure a replacement cable online or contact us for assistance matching your existing Morse® or Teleflex® cable.

How do I use the Build-A-Cable tool?

The Build-A-Cable tool on the I&CG website allows you to configure a custom push-pull control cable online. Select the cable series (30, 40, or 60), specify the travel distance, choose the end fittings for each end of the cable, and enter your required cable length. The tool guides you through each choice and generates an order for a cable built precisely to your specifications. If you are unsure about any selection, contact the I&CG team for guidance before ordering.

What should I check before replacing just the cable?

When replacing a control cable, it is strongly recommended to inspect and replace the end fittings and hardware at the same time. Ball joints, rod ends, clevises, clamps, and other fittings wear in conjunction with the cable — installing a new cable on worn fittings can lead to poor fitment, reduced performance, and premature failure of the new cable. Replacing the complete system (cable and hardware) at the same time ensures optimal performance and avoids a second round of labour costs.

Pricing, Discounts, and Trade Accounts

 

Does Industrial & Cable Group offer discounts for volume purchases?

Yes. I&CG offers automatic volume discounts on most standard products purchased online. Purchasing 2 to 4 items of the same product attracts a 10% discount applied automatically at checkout. Purchasing 5 or more items attracts a 20% discount applied automatically at checkout. Volume discounts apply to cable accessories (ball joints, rod ends, clevises, clamps, fasteners, pivots, wire stops, etc.) as well as standard cable products. Note that volume discounts do not automatically apply to custom-assembled cables. Contact I&CG to discuss trade pricing for regular cable orders.

Can I apply for a trade account?

Yes. Customers who purchase regularly or require trade pricing can apply for a trade account. Submit an enquiry via the Contact Us form on the website, and an I&CG team member will be in touch to discuss your requirements and pricing arrangements.

Do you supply commercial operators?

Yes. We supply recreational boat owners, commercial operators, workshops, boat builders and marine service providers.

What is the shipping policy?

A: I&CG offers free shipping on orders over $150 Australia-wide. Orders are dispatched promptly after production is complete, which is typically within one business day for standard cable orders. I&CG understands that control cables are often urgently needed to get machinery back into operation, and fast turnaround is a core priority for the business.

Returns, Warranty, and Policy

 

What happens if I order the wrong cable?

Contact us before installation. We'll work with you to determine the correct replacement and discuss the available return or exchange options.

What is I&CG's return and refund policy for cables?

Because all cables are custom built to customer specifications, returns are not accepted for change of mind once production has commenced. Cancellations can only be made prior to production beginning. Refunds, repairs, or replacements are provided in accordance with Australian Consumer Law and the I&CG Refund & Return Policy. Please ensure your specifications are correct before placing an order. If you are unsure about any specification, contact the team for guidance before ordering.

What warranty applies to I&CG products?

All I&CG manufactured products carry a warranty against manufacturing, material, and workmanship defects. The warranty requires that defective products be returned to I&CG within the warranty period on a freight pre-paid basis. On receipt, I&CG will examine the product and, if a manufacturing defect is confirmed, repair or replace it as required. Labour costs for removal and reinstallation are not covered. The warranty does not apply to products that have been improperly installed, misused, damaged through accident, modified or repaired by a third party, used on machinery exceeding the manufacturer’s rated horsepower, or used with incompatible products from other brands. Note that the standard product warranty does not apply to products used for commercial, rental, or income-generating activity.

Can I cancel an order?

Cancellations can be made prior to production commencing. Because cables are custom assembled to order and production typically begins on the same business day as the order, it is important to contact I&CG as soon as possible if you need to cancel. Contact the team by phone on +61 2 8911 1533 or via the Contact Us form.

Applications and Industry Questions

 

What cables are used in mining and earthmoving equipment?

Mining and earthmoving equipment relies heavily on heavy-duty push-pull control cables for throttle control, gear selection, hydraulic system actuation, and equipment shutdown. I&CG’s 40 Series and 60 Series cables are commonly used in excavators, loaders, graders, crushers, drilling equipment, and conveyor systems. Cables used in mining applications are made with stainless steel construction to withstand dust, moisture, vibration, and the demanding conditions of mining environments.

What cables are used in agricultural machinery?

Agricultural machinery commonly uses push-pull cables, pull-only cables, RVC (Remote Valve Control) cables, PTO cables, and Vernier cables. Applications include throttle control on tractors and harvesters, remote valve actuation for hydraulic systems, PTO engagement and disengagement, and sprayer control systems. I&CG supplies cables for a wide range of agricultural equipment and can custom-build cables to match obsolete or hard-to-find specifications.

What control cables are used in trucks and transport vehicles?

Transport and heavy vehicle applications for I&CG cables include PTO cables, gear selector cables, throttle cables, waste management vehicle controls, and transit mixer (concrete truck) control cables. I&CG’s 30 Series and 40 Series cables are commonly used in trucking applications. Replacement cables for Morse and Teleflex controls fitted to trucks and buses are available through the Build-A-Cable tool or by contacting the team.

Can I get control cables for my jet ski or personal watercraft (PWC)?

Yes. I&CG supplies control cables for jet skis and personal watercraft (PWC). The recommended approach is to find the correct cable by OEM part number — locate the part number stamped on the existing cable or listed in your service manual, then contact I&CG with that number. I&CG can manufacture a matching replacement cable to the correct specification. This approach ensures the correct length, travel, and end fittings for your specific model.

Do you supply cables for racing and performance vehicles?

Yes. I&CG supplies high-performance control cables for racing and custom vehicle builds. Applications include throttle cables, gear selector cables, and aftermarket B&M shifter cables for drag cars, circuit racers, and off-road vehicles including rock crawlers. Racing applications often require cables with precise travel, specific end fittings, and the ability to withstand high temperatures and vibration — I&CG’s stainless steel cable construction handles these demands.

What jet boat steering products do you supply?

I&CG supplies a dedicated range of jet boat steering products including jet boat steering cables and marine steering wheels. Jet boat steering systems operate under significant load and in demanding saltwater and freshwater environments. I&CG’s marine-grade products are constructed to withstand corrosion and provide reliable, precise steering performance.

Do you supply cables for construction machinery?

Yes. Construction machinery including excavators, skid steers, concrete mixers, compactors, and site vehicles commonly uses push-pull control cables for throttle control, PTO systems, and hydraulic actuation. I&CG supplies cables for construction applications and can manufacture replacements for worn, damaged, or obsolete cables. Transit mixer (concrete truck drum) control cables are a specialist product available through I&CG.

For any other questions or for more information, contact Industrial & Cable Group.

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