Posted in Cable Assembly
How to Adjust a Vernier Control Head for Precision Performance
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When it comes to achieving accurate and reliable control in your application, correct adjustment of your vernier control head is essential. While every vernier cable is factory tested prior to dispatch to ensure smooth and correct operation, real-world installations often require fine-tuning to suit specific conditions.
This guide walks you through the simple steps to adjust your vernier head in the field—helping you get the exact performance and feel your application demands.
Understanding the Key Components
Before making adjustments, it’s important to familiarise yourself with the main parts of the vernier head:
Release Button
Throttle Adjustment Knob
Vernier Shaft
Brake Adjustment Wheel
Brake
Each component plays a role in delivering both coarse and fine control, as well as the overall feel of operation.
Step-by-Step Adjustment Guide
1. Macro Adjustment (Large Movement)
To make larger positioning adjustments:
Depress the Release Button
Move the control to the desired position along the Vernier Shaft
This allows for quick, broad movement when setting your initial position.
2. Micro Adjustment (Fine Tuning)
Once your general position is set, fine-tune with precision:
Turn the Throttle Adjustment Knob clockwise or counterclockwise
This provides small, controlled adjustments for accurate positioning
This is ideal for applications where precision control is critical.
3. Adjusting Operating Feel
To customise the resistance or “feel” of the cable:
Turn the Brake Adjustment Wheel clockwise to increase friction
Turn it counterclockwise to decrease friction
This adjustment changes how heavy or light the control feels during operation, allowing you to match operator preference or application requirements.
Why Field Adjustment Matters
No two installations are exactly the same. Factors such as mounting position, load requirements, and user preference all influence how a control cable should perform.
Taking a few minutes to properly adjust your vernier head ensures:
Improved control accuracy
Better operator comfort
Increased system efficiency
Reduced wear over time
Built for Reliability, Backed by Testing
Every vernier cable supplied by Industrial and Cable Group is factory tested before leaving our facility. This ensures dependable performance right out of the box—while still allowing the flexibility to fine-tune in the field.
Order with Confidence
Industrial and Cable Group makes it easy to get the components you need, when you need them.
Order online 24/7
Next business day dispatch available
Supporting Australian locally made products
Visit industrialandcable.com.au to explore the full range.
Aftermarket B&M Shifter Cables Built for Performance & Reliability
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When it comes to automatic transmission performance, the shifter cable plays a critical role in delivering precise, reliable gear changes. At Industrial & Cable Group, we manufacture high-quality aftermarket shifter cables designed to suit B&M shifters and compatible aftermarket systems, providing a dependable replacement for worn or aging cables.
Our shifter cables are ideal for classic cars, hot rods, and performance vehicles, where smooth operation and minimal backlash are essential.
Designed to Suit B&M Shifters and More
Industrial & Cable Group shifter cables are engineered to fit most popular B&M shifter controls, making them a practical and cost-effective aftermarket solution.
Key specifications include:
- Suits most B&M shifter controls
- Terminal eye hole: 6.35 mm (shifter connection)
- Cable thread: 10-32 UNF 2A (3/16” UNF)
- Overall cable travel: 65 mm
- Flat wrap 2.7 mm stainless steel inner core
- Cables measured from centre of terminal eye to tip of rod
Each component is selected to ensure compatibility, durability, and consistent performance under demanding conditions.
Reduced Backlash for Smoother Gear Changes
Worn or inferior shifter cables can introduce unwanted play, leading to imprecise gear selection. Our shifter cables are engineered to minimise backlash, reducing play in the linkage and delivering positive, confident shifting.
This makes them an excellent upgrade for performance builds or restorations where responsiveness matters.
Engineered Materials for Long-Term Reliability
Our aftermarket shifter cables are built using industry-tested materials, including:
- HDPE outer conduit for strength and durability
- HDPE liner for smooth, low-friction operation
- Stainless steel flat wrap core for strength and corrosion resistance
The cable features a 10-32 (3/16”) male thread, a standard terminal eye of 6.35 mm, and a 7/16” UNF bulkhead mounting hub, ensuring a secure and reliable installation.
Assembled in Australia, Built to Perform
Industrial & Cable Group assemble a wide range of control cables right here in our Sydney factory. Our aftermarket B&M-style shifter cables are available in lengths from 3 ft to 10 ft, allowing flexibility across a wide range of vehicle applications.
Every cable is assembled with a focus on quality, consistency, and performance—so you can trust it to perform when it matters most.
Upgrade with Confidence
Whether you’re restoring a classic, upgrading a hot rod, or fine-tuning a performance vehicle, Industrial & Cable Group aftermarket shifter cables provide a reliable replacement solution designed for smooth operation and long service life.
Contact Industrial & Cable Group today to discuss your shifter cable requirements or to order online with fast turnaround and expert support.
* Disclaimer Original manufacturers names are mentioned for reference purposes only
How to measure a control cable for replacement?
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At Industrial and Cable Group we are often approached about replacement of control cables and how to accurately measure it and or find something that will fit a specific application.
The first thing to check for is a part number – some cables have it heat stamped on the outer / conduit of the cable. It may have also have a brand name printed on it, for example - Morse or Teleflex. If you know this then we can more than likely can help you with finding a replacement.
If you can’t find this then the answer is to look at the cable you’re replacing; measure it from tip to tip, then take note of what type of cable ends it has eg Bulkhead or Clamp (threaded or grooved). Most cable types are measured tip to tip but there are some exceptions to this rule.
The other pieces of information you will need is an understanding of the Cable Series you’re replacing that corresponds to the size of the rods it has. For example, 30 Series has 3/16” Rod, 40 Series – 1/4” Rod and 60 Series – 5/16” Rod. Our 40 Series can also come with metric rods at 6mm and 60 Series with metric 8mm rods. Other control cables may have differing identifying factors.
The next step is knowing what length of travel you need – our standard options offer between 25mm through to 150mm.
In summary the pieces of information you need are:
- What Ends?
- What Travel?
- What Length?
- Does it have a part number or brand?
Of course, it you can’t find what you’re looking for on our site then we suggest taking photos of your old cable and sending them to us so we can offer some assistance. Use our CONTACT US FORM or email to sales@industrialandcable.com.au
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