Why You Should Replace Industrial Mechanical Control Cable Accessories

In industrial environments, mechanical control cables work hard every day—managing throttle control, hydraulic actuation, PTO engagement, and countless other critical functions.

When it’s time to replace a worn or damaged control cable, there’s one important question to ask:

Are you replacing the accessories as well?

At Industrial and Cable Group, we strongly recommend replacing your control cable accessories at the same time as the cable itself to ensure the entire assembly is refreshed, reliable, and mechanically sound.

What Do We Mean by “Cable Accessories”?

Your control cable system relies on multiple precision components to operate smoothly and safely. These include:

Ball Joints

• Plated steel and stainless steel

• Available in imperial and metric sizes

• Designed for smooth articulation and load handling

Cable Clamps

• Suitable for a variety of cable types

• Light to heavy-duty options

• Secure mounting to prevent movement and wear

Clevises

• Forged steel construction

• Imperial and metric configurations

• Strong, secure pivot connection

Spherical Rod Ends (Heim Joints / Rose Joints)

• Chrome moly

• Stainless steel

• Steel housing with nylon race

• Male and female threads

• Also known as heim joints or rose joints

Fasteners & Jam Nuts

• Stainless steel construction

• Secure locking and adjustment

• Essential for maintaining correct alignment

Pivots & Swivels

• Plated steel

• Allow smooth directional movement

• Reduce binding and stress

Wire Stops

• Barrel or pivot style

• Plated steel

• Secure cable positioning and termination

Why Replace Accessories When You Replace the Cable?

It can be tempting to reuse existing rod ends, ball joints, or fasteners to reduce upfront cost. However, worn cables often indicate that the surrounding moving components have also experienced wear.

Replacing only the cable can leave weak points in the system.

Here’s why replacing the full assembly makes sense:

1. Safety & Reliability

Worn joints or fittings can compromise machine control. A refreshed system reduces the risk of unexpected failure.

2. Corrosion Prevention

Older accessories may already show signs of corrosion. Installing new plated or stainless components extends service life.

3. Smooth Operation

New spherical rod ends, pivots, and joints eliminate play and stiffness—restoring precise control.

4. Preventative Maintenance

Replacing everything at once prevents future downtime and repeat labour costs.

5. Correct Performance

Properly matched and tightened accessories ensure your control cable performs exactly as designed.

6. Real Cost Savings – Avoid Expensive Downtime

This is where many operators underestimate the true cost.

A fitting failure doesn’t just mean replacing a small component — it often means:

• Machine downtime

• Lost productivity

• Delayed projects

• Emergency call-out fees

• Staff standing idle

• Potential safety risks

The cost of downtime can far exceed the small saving made by reusing old fittings.

In many cases, the money “saved” by not replacing accessories during a cable change is quickly lost if a worn rod end or ball joint fails shortly after installation.

Replacing accessories at the time of cable replacement is a smart, preventative investment that protects your equipment, your schedule, and your bottom line.

Do It Once. Do It Right.

At Industrial and Cable Group, we believe in doing the job once—and doing it properly.

Replacing rod ends, ball joints, and hardware may slightly increase the initial outlay, but it delivers:

• Longer service life

• Greater reliability

• Reduced downtime

• Improved machine performance

• Measurable cost savings over time

Our extensive range of industrial mechanical control cable accessories is designed to add value to your repairs and help prevent system failure.

Need Technical Assistance?

Our website provides a wide range of options, but if you can’t find exactly what you’re looking for, our experienced team is here to help.

With over 30 years of industry experience, we’ve encountered almost every scenario and can provide practical, technical advice tailored to your application.

Contact Industrial and Cable Group today to discuss your requirements and ensure your next repair is reliable, cost-effective, and built to last.

At Industrial and Cable Group, we design, assemble, and supply high-quality push-pull cables for a wide range of industrial applications.

For over 40 years, Morse Controls and Teleflex Morse have been trusted names across Australia and New Zealand for their durable, reliable control cables.  Today, Industrial and Cable Group continues that legacy, providing compatible, high-performance replacement cables you can rely on.

Proudly Assembled in Australia

Our cables are assembled locally, drawing on more than 30 years of hands-on experience with Morse and Teleflex products.  This expertise ensures that every cable we supply offers durability, precision, and performance that meets or exceeds the original manufacturer specifications.

Push-Pull Cable Series

Our Push-Pull Morse Cable Series are classified by the rod size they use:

• 30 Series – 3/16” Rod
• 40 Series – 1/4” Rod
• 60 Series – 5/16” Rod

Each series is available with multiple cable end combinations to suit your setup:

• Clamp / Clamp
• Bulkhead / Bulkhead
• Bulkhead / Clamp

Alternate Names for Morse Cables

Some cables may also be referred to by alternate codes:

30 Series: 31C, 32C, 33C, 34C, 35C, 31B–35B, 31BC–35BC
40 Series: 41C, 42C, 43C, 44C, 45C, 41B–45B, 41BC–45BC
60 Series: 61C, 62C, 63C, 64C, 65C, 61B–65B, 61BC–65BC

Find Your Cable Easily

Our full range of push-pull control cables is available through our Build a Cable Tool on the website. Simply select the specifications you need, and order online for fast shipping.

Looking for a hard-to-find Morse or Teleflex replacement? Contact our expert team, and we’ll help you source the exact cable to keep your equipment running smoothly.

From control cables to end fittings and complete custom solutions, Industrial and Cable Group is your trusted partner for reliable, Australian-made control cables.

At Industrial and Cable Group we are often approached about replacement of control cables and how to accurately measure it and or find something that will fit a specific application.  

The first thing to check for is a part number – some cables have it heat stamped on the outer / conduit of the cable.   It may have also have a brand name printed on it, for example - Morse or Teleflex.  If you know this then we can more than likely can help you with finding a replacement.

If you can’t find this then the answer is to look at the cable you’re replacing; measure it from tip to tip, then take note of what type of cable ends it has eg Bulkhead or Clamp (threaded or grooved).  Most cable types are measured tip to tip but there are some exceptions to this rule.

The other pieces of information you will need is an understanding of the Cable Series you’re replacing that corresponds to the size of the rods it has.  For example, 30 Series has 3/16” Rod, 40 Series – 1/4” Rod and 60 Series – 5/16” Rod.  Our 40 Series can also come with metric rods at 6mm and 60 Series with metric 8mm rods.  Other control cables may have differing identifying factors.

The next step is knowing what length of travel you need – our standard options offer between 25mm through to 150mm.

In summary the pieces of information you need are:

• What Ends?
• What Travel?
• What Length?
• Does it have a part number or brand?

Of course, it you can’t find what you’re looking for on our site then we suggest taking photos of your old cable and sending them to us so we can offer some assistance.  Use our CONTACT US FORM or email to sales@industrialandcable.com.au

Do you offer discounts for volume purchases?

Yes, Industrial & Cable Group offers automatic volume discounts on most standard products purchased online.

2–4 items: 10% discount applied automatically at checkout

5 or more items: 20% discount applied automatically at checkout

Please note that volume discounts do not automatically apply to custom-assembled control cables. If you regularly purchase cables or require ongoing supply, we recommend CONTACTING US to discuss trade account pricing.

For assistance at any time, simply click the Contact Us button and our team will respond promptly.

Can I apply for trade account pricing?

Yes. Customers who require trade pricing or purchase regularly can apply for a trade account.

To get started, submit an enquiry via our CONTACT US FORM, and one of our team members will be in touch to discuss your requirements and pricing options.

Are your cables made to order?

Yes. All Industrial & Cable Group cables are custom made to order.

We do not hold stock of pre-made cables. Instead, each cable is assembled to your exact specifications, ensuring the correct series, travel, end fittings, and length for your application.

Our production team build cables every business day, with most orders completed within one working day and ready for dispatch. We understand that control cables are often required urgently and prioritise fast turnaround times.

• Assembled to order
• Specific lengths available – can be imperial or metric
• All our cables are made with stainless steel core and fittings for longevity and reliability
• Australian Assembled

What is your return and refund policy?

As all cables are custom built to customer specifications, please ensure your selections are correct before placing your order.

• Returns are not accepted for change of mind once production has commenced
• Cancellations can only be made prior to production
• Refunds, repairs, or replacements are provided strictly in accordance with the Australian Consumer Law and our Refund & Return Policy

For full details, please refer to our Refund & Return Policy page.

Do you manufacture replacements for Morse or Teleflex cables?

Yes. Our 30 Series, 40 Series, and 60 Series push-pull control cablesare designed as direct replacements for Morse® and Teleflex® cables—often described as “same, same but different”.

Industrial & Cable Group has strong industry heritage. Our owner was a key member of the Teleflex Morse / Morse Controls team during their operation in Sydney, bringing extensive expertise into the design and manufacture of our cables.

To make selecting the right cable easier, we’ve developed our Build-A-Cable tool. This intuitive online tool allows you to choose:

• Cable series
• Travel
• End fittings
• Cable length

Our goal is to make finding the correct replacement cable as simple and accurate as possible. If you need assistance, our knowledgeable team is always ready to help.

Can I order Cable Accessories (cable end fittings) to suit the cable I’ve ordered?

Yes.  Industrial and Cable Group can supply:

• Ball Joints
• Clevises
• Rod Ends
• Cable Clamps
• Fasteners
• Pivots
• Wire Stops

And all of these products are applicable to a Volume Discount.