Posted in Industrial Cable Assemblies
How to measure a control cable for replacement?
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At Industrial and Cable Group we are often approached about replacement of control cables and how to accurately measure it and or find something that will fit a specific application.
The first thing to check for is a part number – some cables have it heat stamped on the outer / conduit of the cable. It may have also have a brand name printed on it, for example - Morse or Teleflex. If you know this then we can more than likely can help you with finding a replacement.
If you can’t find this then the answer is to look at the cable you’re replacing; measure it from tip to tip, then take note of what type of cable ends it has eg Bulkhead or Clamp (threaded or grooved). Most cable types are measured tip to tip but there are some exceptions to this rule.
The other pieces of information you will need is an understanding of the Cable Series you’re replacing that corresponds to the size of the rods it has. For example, 30 Series has 3/16” Rod, 40 Series – 1/4” Rod and 60 Series – 5/16” Rod. Our 40 Series can also come with metric rods at 6mm and 60 Series with metric 8mm rods. Other control cables may have differing identifying factors.
The next step is knowing what length of travel you need – our standard options offer between 25mm through to 150mm.
In summary the pieces of information you need are:
- What Ends?
- What Travel?
- What Length?
- Does it have a part number or brand?
Of course, it you can’t find what you’re looking for on our site then we suggest taking photos of your old cable and sending them to us so we can offer some assistance. Use our CONTACT US FORM or email to sales@industrialandcable.com.au
What Are RVC Cables and How They Improve Agricultural & Plant Equipment Operations
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Remote Valve Control (RVC) Cables are essential components in modern machinery, enabling precise valve actuation across agricultural, construction, and industrial equipment. By transmitting force or mechanical signals, RVC cables allow operators to control valves remotely, improving efficiency, safety, and accessibility in systems like hydraulic and pneumatic machinery.
At Industrial & Cable Group, we specialise in high-quality RVC cables engineered for heavy machinery, agricultural equipment, and plant maintenance, ensuring reliable operation in tough environments.
What Are RVC Cables?
RVC (Remote Valve Control) Cables are mechanical linkages that transmit motion from a control system to valves, such as ball, butterfly, or other flow control valves. Commonly known as push-pull cables, they connect motorised actuators to remote control points, enabling:
o Remote operation of valves from a safe distance
o Automation of irrigation, fluid, or chemical systems
o Precise flow control in hydraulic or pneumatic applications
o These cables are widely used in agricultural equipment, plant machinery, and heavy vehicles, making maintenance and operation safer and more efficient.
Types of RVC Cable-Actuated Systems
o Mechanical RVC Cables (Push-Pull / Bowden Cables)
o Mechanical cables are a reliable, manual solution for remote valve control. They are ideal for:
o Tractors, harvesters, and irrigation systems
o Plant machinery like loaders, excavators, and sprayers
o Marine equipment and small machinery
o Mechanical cables transmit direct motion without electricity, ensuring consistent valve operation even in harsh or remote environments.
Industrial & Cable Group RVC Cable Types
We provide a range of RVC cables suitable for agricultural, industrial, and plant machinery applications:
o Compatible with Remote Valve Control XVL-900
o Replaces Morse 206366 cable
o Works with competitor RVC cables
o Suits Remote Valve Control XVL-900
o Replaces Morse 292959 cable
o Compatible with competitor cables
o Replaces Morse 294802 cables
o Works with Nimco control cables
o Replaces Cross 191636 cable
Suitable for custom applications in agricultural and plant equipment
Applications of RVC Cables in Agriculture & Plant Equipment
RVC cables are crucial in modern farming, plant machinery, and heavy vehicle operations:
o Automated irrigation systems – control water flow remotely for crops
o Fertilizer and pesticide application – precise chemical delivery
o Greenhouse climate control – regulate valves for humidity and temperature
o Livestock water and feed systems – remote monitoring and adjustment
o Heavy machinery hydraulics – reliable control in construction and earthmoving vehicles
By using RVC cables, operators can increase efficiency, optimise resources, and improve safety across all agricultural and industrial operations.
Why Choose Industrial & Cable Group for RVC Cables?
o Engineered tough for agricultural and plant equipment
o Fast delivery across Australia
o Compatible with leading brands and competitor cables
o Assembled in Australia and tested for reliability
o Our RVC cables are designed to keep your machinery running smoothly, minimise downtime, and ensure safe operation in challenging environments.
For high-quality RVC cables that keep your machinery operating efficiently, contact Industrial & Cable Group today or visit: www.industrialandcable.com.au
Frequently Asked Questions (FAQs)
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Do you offer discounts for volume purchases?
Yes, Industrial & Cable Group offers automatic volume discounts on most standard products purchased online.
2–4 items: 10% discount applied automatically at checkout
5 or more items: 20% discount applied automatically at checkout
Please note that volume discounts do not automatically apply to custom-assembled control cables. If you regularly purchase cables or require ongoing supply, we recommend CONTACTING US to discuss trade account pricing.
For assistance at any time, simply click the Contact Us button and our team will respond promptly.
Can I apply for trade account pricing?
Yes. Customers who require trade pricing or purchase regularly can apply for a trade account.
To get started, submit an enquiry via our CONTACT US FORM, and one of our team members will be in touch to discuss your requirements and pricing options.
Are your cables made to order?
Yes. All Industrial & Cable Group cables are custom made to order.
We do not hold stock of pre-made cables. Instead, each cable is assembled to your exact specifications, ensuring the correct series, travel, end fittings, and length for your application.
Our production team build cables every business day, with most orders completed within one working day and ready for dispatch. We understand that control cables are often required urgently and prioritise fast turnaround times.
- Assembled to order
- Specific lengths available – can be imperial or metric
- All our cables are made with stainless steel core and fittings for longevity and reliability
- Australian Assembled
What is your return and refund policy?
As all cables are custom built to customer specifications, please ensure your selections are correct before placing your order.
- Returns are not accepted for change of mind once production has commenced
- Cancellations can only be made prior to production
- Refunds, repairs, or replacements are provided strictly in accordance with the Australian Consumer Law and our Refund & Return Policy
For full details, please refer to our Refund & Return Policy page.
Do you manufacture replacements for Morse or Teleflex cables?
Yes. Our 30 Series, 40 Series, and 60 Series push-pull control cablesare designed as direct replacements for Morse® and Teleflex® cables—often described as “same, same but different”.
Industrial & Cable Group has strong industry heritage. Our owner was a key member of the Teleflex Morse / Morse Controls team during their operation in Sydney, bringing extensive expertise into the design and manufacture of our cables.
To make selecting the right cable easier, we’ve developed our Build-A-Cable tool. This intuitive online tool allows you to choose:
- Cable series
- Travel
- End fittings
- Cable length
Our goal is to make finding the correct replacement cable as simple and accurate as possible. If you need assistance, our knowledgeable team is always ready to help.
Can I order Cable Accessories (cable end fittings) to suit the cable I’ve ordered?
Yes. Industrial and Cable Group can supply:
And all of these products are applicable to a Volume Discount.
Understanding Push-Pull Control Cables: Types, Applications & Industries
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Control cables can be broken down into different types but essentially there are push-pull cables, pull ONLY cables, Micro Adjust cables and twist lock cables.
Industrial & Cable Group assemble all these cables in our Sydney factory, ready for quick shipping across Australia and New Zealand.
Push-Pull cables operate by the cable inner moving through a housing and moving the force from one end to the other of the cable. They are straight forward, precise and relatively easy to install. These are the most common type of control cable, but they are not suitable as rotating style cables.
Pull ONLY cables operate in a similar method to the Push Pull cable but have no sleeves at each end to resist the compression force of a Push Pull cable. They can manage force in a Pull ONLY direction.
Micro Adjust cables also known as Vernier Cables are a variation on the Push Pull cable where the operation is controlled by the Micro Adjustment at the Load input end of the cable. These cables are used primarily for operating fixed throttles and levers that require a precise adjustment through the operation of the cable travel. The cables can also be a set and forget due to the operation of the Micro adjustable operating head. The cables only operate through light output loads.
Twist Lock cables are another variation on the Push Pull cable and here the operation is set by twisting the operating head through 90 degrees; setting the amount of movement required and then twisting the head back 90 degrees to lock in a fixed position until the operator chooses to make an adjustment. The cables only operate through light output loads.
Common Applications and Industries
Mechanical control cables are used across a wide range of industries and equipment types, including:
- Mining equipment and machinery
- Agricultural tractors and harvesters
- Trucks, buses, and waste management vehicles
- Excavation and concreting machinery
- Generators and fixed plant equipment
- Earthmoving and construction equipment
- Industrial machinery requiring precise control
No matter the industry, selecting the correct cable ensures reliability, safety, and efficient operation.
Choosing the Right Control Cable for Your Application
While push-pull cables are the most commonly used, every installation has unique requirements. Factors to consider include cable length, operating environment, load type, and required precision.
If you’re unsure which control cable suits your setup, contact the Industrial & Cable Group team. Our experts have over 20 years of experience designing and custom-building control cables across Australia and New Zealand. All our Industrial Cables are proudly Assembled in Australia.
Why Choose Industrial & Cable Group?
- Custom-built solutions: Tailored cables to suit any equipment or application.
- Fast shipping across Australia & New Zealand: From our Sydney factory.
- Expert advice: Our team can guide you to the right cable for your needs.
- 20+ years’ experience: Proven expertise in industrial, agricultural, and mobile applications.
Get in touch with us today for advice or a custom mechanical control cable solution that will perform reliably in your application.
Email: sales@industrialandcable.com.au
Phone: +61 2 8911 1533
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